Flange is actually a product to connect valves, pumps, pipes and other machineries or equipment. Flange is a key element in the whole plumbing or piping system, it helps to make the processes of modifying, maintenance, inspecting, upkeep and cleaning easier. It can be screwed or welded onto the existing components, weld screws can also be applied. When a metal surface has a flange installed with a weld screw, it is indirectly providing that particular component to be able to perform another function, i.e. fastened with washer or fitted by a nut. Flange supplier in Malaysia normally will supply all these ranges of products in addition to their core materials, the flanges. The protruding shaft for these items give more advantages than an ordinary person can think of, for instance, the strength of it is superior to a welded joint. This very basic bolted design to connect two components have almost been applied in every single industry for the majority of the equipment, furnitures, structural or other consumer goods such as electronic appliances. The racking system that we commonly see in the warehouse as the storage method obviously uses up a lot of weld screws as the connection between the elements. According to flange supplier Malaysia, the racking system is the foundation for every in the world of material handling. Rack usually manufactured using steel, its structure comprises beam, connector or frame and these will be connected using bolt and nut or some even with boltless. A strong racking system will be able to hold tons of products and accessories in the storage. Racking can simplify the inventory tracking system, while the connectors play a key to safety in addition to the decking and materials made up of that whole racking structure overall.
Flange supplier in Malaysia claims that classical hydraulic fittings are unable to offer the advantages in which flange fitting does. For instance, flange is applied widely to piping systems in which those hose and tube that need huge outer diameter (OD). These components made possibilities happen that traditional adapter or threaded fittings cannot be installed to even piping that has huge pressure. Construction equipment does also use flange connectors and proven that its suitability to heavy service application is higher than others. Continuous steel tube, or other metal pipes maintenance specialists are main customers of flange supplier Malaysia since one of the frequent applications is because dismantling and reassembly become easier in rigid lines. Flange also allows the flexibility that can replace the requirement of adapters, where pipelines that are tougher to be attended by piping installers. Furthermore, many rigid hydraulic projects are favouring flange to be part of the components when specifying in the design. The rationale of this is pretty simple, flange has lower risk to be loosen in comparison with other connectors. Flange supplier in Malaysia also mentions that there are circumstances where wrenches cannot be the tool of application for the assembly work, flange plays an important role in those spaces of that project site. Dismantling will be made easier too when flange is used in the hydraulic pipelines for the factory, common-sized torque can be the one to perform the unloading work. Last but not least for the top reasons why flange will be a member of favourite list by engineering consultant in project specification stage, is due to the friendliness of flange application whereas high vibration or shock impact conditions exist in addition to extreme pressure for huge hose, pipe or tube connection. The traditional fitting of hydraulic systems might cause potential damage to these tubes and it is much easier to happen.
There are plenty of raw materials used to manufacture flanges, such as aluminium, plastic, bronze, cast iron, brass and stainless steel. However, flange supplier Malaysia sells the most in the industry in accordance to the demands is the forged carbon steel. Several kinds of flanges applied in petrochemical sectors are inclusive of lap joint flange, blind flange, welding neck flange, socket weld flange, threaded flange and slip on flange. Moreover, those unique flanges that cannot be neglected in the list consist of reducing flange, weldoflange (or known as nipoflange), orifice flange, expander flange to long welding neck flange. Despite the standard of special flanges to be used, the schedule, size and grade are pretty homogenous in the practical theories. However, flanges supplier in Malaysia mentions that the measuring technique of flanges is not as simple as a non-specialist can carry out. For instance, the bolt circle diameter (B.C.), outer diameter (OD), inner diameter (ID), bolt holes diameter and bolt holes number and most essentially, the B.C. of the item. Additionally, American National Standards Institute (ASNI) has about nine thousand and five hundred standards while American Society of Mechanical Engineers (ASME) has approximately six hundred codes of flanges. In terms of the rating for flanges’ pressure, it is actually an indicator of pressure allowance in its maximum value when temperature accelerates. Both standards (ASME and ASNI) acknowledged by flanges supplier Malaysia saying that there are ratings at 7 levels, from 2500, 1500, 900, 600, 400, 300 and 150.
As per sharing by flanges supplier in Malaysia, flange’s rating of pressure will decrease when temperature rises, for instance, 800 fahrenheit (°F) will be about 75 Pound-force per square inch (PSIG), 600°F to 150 psig, 400°F to 180psig, and 270psig is at about ambient condition for a flange rated at class 150. Layman way to read the pump’s rating of the flange is to do a simple counting of the bolt holes’ number when the stamped or printed ratings are not visible due to wear and tear on the flange. The subsequent action to be done will be referring to the standardized chart, before taking the bolt circle diameter’s measurement. Another reading shall be understood by users or contractors of flanges, known as Pressure Nominale (PN) which is also the pressure rating. Flanges supplier Malaysia has a range of ratings in stocks, commonly from PN100, PN64, PN40, PN25, PN16, PN10 and PN6. For instance, PN25 flange would mean that this design can allow the pressure works up to a maximum of twenty-five bar. 100 kilopascals is equal to a unit of bar and the difference of it with psi is that the bar will take up the pressure measurement as a force applied directly (or perpendicularly) on the surface for a certain unit area. There are many other units of measurements for bar, since 100 kilopascals is equivalent to 100,000 and therefore it can be megabar (Mbar), millibar (mbar) or centibar (cbar). Flanges supplier in Malaysia is capable of advising on whatever required for the project regardless of diverse systems of pipeless across a huge range of industries that involve high standards of safety.
Where to Get Flange Supplier and Flange Installer in Malaysia
Aathaworld Sdn Bhd supply and can also provide installer for a wide range of hydrosystem, gas pipeline, water infrastructural, water treatment, pneumatic components, covering directional control valves, palm oil mill, flow control valves, power plant, pressure regulators, petrochemical, oleochemical, filter regulator lubricator (FRL) unit, manufacturing factory and other pneumatic actuators. As a flange supplier, contractor (installer, applicator) in Malaysia, we are able to provide a full service consultancy, supply and install for your project covering pneumatic and flange system projects for multiple kinds of plants and other industries in KL Kuala Lumpur, Selangor, Klang Valley, JB Johor Bahru, Penang, Malacca (Melaka), Seremban Negeri Sembilan, Perak, Pahang, Kuantan, Kelantan, Terengganu, Perlis, Alor Setar Kedah, as well as Sabah and Sarawak for East Malaysia; in some circumstances, we are also able to be your flange supplier and subcontractor (if required, or we are full then at least, we can recommend installers) for other countries in Southeast Asia (SEA) such as Singapore, Myanmar (Burma), Cambodia, Vietnam, Laos, Thailand, Indonesia, Philippines, Brunei, Bangladesh as well as China, Taiwan, Hong Kong, Australia and New Zealand.
Submit your pneumatics and flange systems projects sourcing requirements (supply and install), either you are looking for a supplier or contractor for new flange, valves, connection of pipe, hose, tube or maintenance services in KL Kuala Lumpur, Selangor or other states in Malaysia. Submit your flange sourcing requirements enquiry now to info@aathaworld.com or call (WhatsApp) to +(60)11-7001 1003 (Monday to Friday) or +(60)11-1188 1003 (Saturday, Sunday & Public Holidays).
Photo credit: swecofab, hextechnology, metallicsteel, newmanflange, maxsteels, serco-tools, turkmaksan
