Metal & Steel | Machining & Fabrication Malaysia
Metal fabrication involves several processes that help to construct any structure for metal, such as assembly, bending, machining, cutting, welding, drilling and more. These value added process form part by part from scrap, deformation of certain metal to combining few individual components in order to maximize the usefulness of the finished item and machine. Metal fabricator in Malaysia does specialized work where they might focus only on a single or perhaps few of the scopes, for instance, welding, machining of gear or others.
Steel Fabricator Malaysia normally get jobs from large main contractor, equipment fabricator or other factories that focus on non-fabrication business nature. The reason why the industrial sector work in this way is mainly because it saves time and effort for customers, eliminating their need to source and purchase from different suppliers in different products. The main assembler will coordinate with the sub-fabricators and contractor, from custom fabrication to installation and after-sale maintenance service.
Metal fabrication requires metal fabrication service provider in Malaysia to have high precision machinery and technical sound machinist in the factory. It can turn into a severe problem if the fabricated part does not have high accuracy, drawings and original parts setup must be referred strictly to avoid any discrepancy. However, good mechanical engineering factory in Malaysia will provide unbiased engineering and re-engineering advises to ensure maximization of resources and time, enhancing productivity can be done through proper engineering design.
In the event of machinery breakdown, metal machining contractor in Malaysia normally must have a proper site visit to check out the problem; what needs to be repaired, fabrication to ensure the plant can operate smoothly because plant operation will have a loss in income if any single point of the production line has gone wrong. Therefore, it is extremely important to engage with a quality metal fabricator in Malaysia who can act fast and they don’t actually sub-contract the work much to another layer of third party. Besides cost saving, it also enhances the efficiency in time and after-sale warranty effectiveness (fabricator can follow up promptly, effectively and directly with client).
Machinery repair specialist in Malaysia usually have milling machine, drilling machine, welding machine where CNC machine is the most common and popular one. The machinery parts supplier in Malaysia is either OEM (original equipment manufacturer) or VAR (value-added reseller). OEM fabricator is working on fabrication work that service brand owner or assembler on their equipment; on the other hand, VAR is the later or fabricator who carry out machining work to combine few components or raw materials and the creation is then being resell by the fabricator itself.
Fabrication factory in Malaysia can cover many kinds of materials and process further into different purposes in various industries. Traditional factory’s equipment, spare parts services to building’s construction materials, structural to non-structural hardware are also their common scope. Steel contractor in Malaysia can provide engineering and fabrication works which involves from design, machining, install and after-sale maintenance. As long as drawing is provided to the engineering firm, the contractor can do miracle to the customer.
Burnishing which can be done through drill, lathe or mill press is not producing swarf (this is scattered waste pieces that are distributed during the machining process). Engineering service in Malaysia can be as quality as in Japan’s factories, because many of Japanese mechanical and precision engineering services factories used to have branch setup here when the labour cost here is still relatively low. After many years, those workers open their own businesses and turn themselves as a premium quality fabricator in Malaysia.
However, there are numerous machinery contractor Malaysia who claims that they can do turnkey engineering service from design, engineering, fabrication to installation (which also known as EPCC contractor who do engineering, procurement, construction and commissioning). Those assertions might not be correct for all contractors, because most of them might just a middle man or agent that take project and sub to other factories. Therefore, we must be cautious when come to pick up the right reliable metal fabricator in Malaysia.
Machining and fabrication require high capital setup in order to have full range of equipment that can carry out from cutting, welding, drilling, boring, bending, assembly and many more. Precision CNC machining is a common but relatively high cost equipment that not every miller might have that. A good and capable engineering factory in Malaysia should have machineries such as electro-chemical erosion, laser cutting machine, electrical discharge machining (EDM), water jet cutting and metal shaping machines.
At the same time, a few machineries that shall be owned by milling contractor in Malaysia comprise of lathe machine that functions as a diameter creation equipment through rotation of workpiece. Drilling machine that make hole in metal, as well as other types such as milling machines, grinding machines and sawing machines.
Although most of the time industry experts only claim on machining for metal products, but machining cover more than metal and steel, it can also be applied to ceramic, plastic, composite, timber and more. It means that fabricators Malaysia has wide coverage including building for construction, industrial plant, other processing factories, their equipment, infrastructure, and industries ranges from F&B, IT, building materials manufacturer and more.
As labour cost in Malaysia goes up, the factory’s overhead and fabrication service cost will be then transfer to the engineering service pricing. Therefore, fabrication factory in Malaysia turns their manufacturing line into a more automated process. CNC machine, robotic welding equipment and precision quality control system are some of the examples in which metal fabricator in Malaysia transform themselves in term of productivity and cost effectiveness.