Aathaworld provides optimal industrial solutions to many types of production plant and is your preferred conveyor system contractor for your customized manufacturing needs and applications. Since the industrial revolution, our economy today has been dominated by power-driven machines and smart automation in the interest of satisfying the needs of an ever-growing commercial market. In this age of modernization and technology, conveyor systems play an indispensable role to warrant the seamless stream of many operations in today’s unceasing supply-chains and manufacturing processes. A conveyor system is fundamentally a programmed material-handling mechanism that transports loads with minimal manual effort to different stations of specific purposes. It is the lifeline of a profitable business; a well-designed conveyor system, therefore, dictates the momentum of an assembly-line and its competency in meeting the demands of a capitalist enterprise. To adapt to the various requirements of different industries, a conveyor system has to be meticulously designed and systematically engineered by taking into account the particular nature of the business and the products being conveyed by conveyor system supplier in Malaysia. Coupled with a supervised and orderly execution, the system can eliminate unnecessary human error, mitigate workplace injuries and level labor costs to a minimum. While the mechanisms of a conveyor system may seem straight-forward, it has to be properly devised and accurately selected on the basis of its application to ensure extensive projects are efficiently segregated to their allocated work terminals. Not every manufacturer in this field offer customization and flexibility to the scale and application of your business, we at Aathaworld however are committed in providing tailored services and products to our customer’s interest.
Types of conveyor systems
Conveyor system supplier in Malaysia says that conveyor systems are available in many forms according to their industrial or commercial applications. As a familiarized preface, the traditional belt conveyor is most commonly utilized in most warehouse operations and its commercial purposes are widely accessible in airport baggage handling, grocery stores and “sushi belts”. Generally, most industrial belts are made of rubber, PVC, Urethane, Neoprene, Nylon, Nitrile, Polyester and other synthetic or organic materials that are flexible yet sufficiently heavy duty. Its operating principle is the most basic form, comprising of two or more pulleys to move parts from two opposing ends. Its simplicity, however, does not allow for more intricate operations, they can’t buffer or sequence parts and are not suitable for heavy load and abrasive materials that could possibly damage the belt, in accordance to conveyor system supplier Malaysia.
Chain conveyors, on the other hand, operate on a similar concept but instead uses a chain mesh to carry the product forward. They are commonly used to carry pallets and large industrial containers in auto plants but are however not suitable for fragile products and generally move at a slower speed to accommodate its heavy load capacity. Many of today’s distribution centers, however, are occupied with roller conveyors that can be motorized, powered or run on gravity-reliant systems. It allows for the accumulation of products so that the conveyor can store product for a determined amount of time to be later released into an automated sorter or palletizer, offered by conveyor system supplier in Malaysia. As it is parts-intensive, the roller conveyor requires expensive installation, maintenance and skilled labor for repair. A relatively more sophisticated conveyor system is the slat conveyor, which utilizes plates that are mounted on roller chains. They are ideally suited for assembly-line applications where production operations are performed with components being pieced together onto a fixture at an ergonomic working height. In automotive plants, slat conveyors are used for engine and power-train assembly, as well as the subassembly of door trims, frames axles and even chassis components, in accordance to conveyor system supplier Malaysia.
Moving onto overhead conveyors, this system takes advantage of the generally unoccupied vertical space above the working area of a factory and therefore allows for better floor-space utilization. Overhead conveyors are installed onto the ceilings that use trolleys or carriers that are connected and motioned by chains or cables. They are primarily used for when products are to be hung, such as parts handling systems, cooling and curing of dry meat, paint lines and dry-cleaning garments. Depending on the product’s weight capacity and application manufactured by conveyor system supplier in Malaysia, overhead conveyors can be supplied in either enclosed track or I-beam construction. Next in order is the screw conveyor, which is also commonly known as spiral, worm, or auger conveyors. These constitute of helical screw elements that rotate about a central shaft which drives, mix, agitate and blend processed materials such as flakes, grains, powders, seeds and granules. As indicated, screw conveyors are widely applied in the agricultural sectors, ranging from farm machinery such as thresher and balers to factory-based grain and crisp mowers. Despite the many types of mentioned, there are still other classifications of conveyor systems unlisted here that are designed specifically for targeted industries, you can always drop by Aathaworld, your preferred conveyor system supplier Malaysia or give us a call for a deeper knowledge of conveyor systems suited towards your business.
The Different Functions and Applications of Conveyor Systems
Sortation is the process of inducting and separating products to assigned destination lanes with the purpose of arranging products for a systematic and orderly form of distribution in order to increase productivity. In its most fundamental, sortation systems are widely applied for their versatility and often employed when high quantities of products need to flow to different destinations for further processing or shipping. By improving efficiency in the distribution operations, a business can manage to comply with the growing appeal for smaller order sizes, heightened shipping accuracy, on-time delivery and frequent shipment rates. Employing a system by conveyor system contractor in Malaysia that uses multiple lanes to divert products of varied weights and sizes, it is undoubtedly an ideal solution for separating products from in-feed conveyor lines to shipping lanes, palletizing operations and packing stations.
Merging and combining conveyor systems are used to arrange and collect products of similar functions that are flowing from multiple infeed lines. Customarily, the merging process is used to integrate products from upstream pick modules with multiple lines, into a single stream of products on a single conveyor. The following process then sends a single stream of products downstream for further alteration often into a sorter, in-line scale, or scanner. Gapping belt induction system, also frequently known as “Gappers” by conveyor system contractor Malaysia, is used when gaps are necessary to be pulled between incoming product to assure good barcode reads and sortation prior to being put through label applicators or printers, box straps, barcode scanners, motion scales and sorters. In gap optimizing, accelerating or decelerating the gapping conveyor belt helps maximize the throughput and minimize the gap between products entering the sorter, and therefore reducing wasted space.
Accumulation conveyors are commonly used in a distribution or manufacturing operation to transport and concentrate cartons or unit loads so that they are efficiently queued in proper sequence and subsequently fed into sorting, wrapping, palletizing, strapping and various other processes. Each zone commonly uses a photo-eye sensor to detect the presence of a product. The conveyors installed by conveyor system contractor in Malaysia provide a buffer zone where a steady supply of products can be oriented or held on standby when downstream processes are not ready for new incoming products. As such, they are used to smooth out fluctuations in production line rates. To grasp a better understanding of your conveyor system needs, head to Aathaworld or drop us a message as we will be always prepared to attend to your needs.
Conveyor System Specifications and Important Considerations
To pair off a product with an ideal conveyor system that meets its every performance requirement, the first and foremost factor that should be taken into consideration is the material being transported. Taking the food and beverage industry for instance, in light of the public’s safety and consumption, the handling of the raw ingredients has to meet the standard hygienic and health requirements as appointed by governing institutions. These concerns raised by conveyor system contractor Malaysia include conveyors that are made from corrosion-resistant materials and able to withstand harsh washdown chemicals such as chlorine and detergents. Electrical and wiring components must also be strategically located at compartments that are isolated from wet areas. Additionally, a sanitary conveyor should be completely dismantled during cleaning operations and later reassembled securely within the most minimal time available. The weight and dimensions of the products naturally regulate the desired speed of the conveyor and other various elements of the systems, such as the diameter of the rollers, guide rail specifications, roller gauge requirements, and the material of the roller bed.