Sandwich panel is basically formed by two or more layers of different materials with unique properties, low-density as a core with at least a thin bonded layer on dual sides. Structural rigidity must be there coupled with lower in weight will make the sandwich panel suitable to be installed to building. According to sandwich panel supplier in Malaysia, the best features where this sandwich panel equipped with are its lightweight but high in strength. When it was first introduced into the market during mankind’s history, not much demand due to little believers of this technology, in terms of its workability, price, advantages and safety. As modernization of building industry and its material technology advancement, higher acceptance level of this pre-manufactured construction material makes the more and more producers come into the sector. Versatility of panel can now even extend its function to wide applications, exist in a lot of forms. Sandwich panel supplier Malaysia can now provides honeycomb-core panel besides filling the layer with solid compacted design. In addition, the skin layer materials can also be customized into various designs and properties as an appealing facade to fit the taste in architectural field.
Sandwich panel can be addressed as structural insulating panel (SIP) or composite panel too, depending on which country we are applying it. Regardless of the professional name or layman term used by industry players, its lightweight core properties built are for shear force resistance, heat and sound insulation; while the dual sides will be able to withstand high level of compression forces, impact damages, tension, weather-proof, compression and other potential foreign collision. Sandwich panel supplier in Malaysia can build the whole system comprising of the core panel, base of the erection, fixings (or concealed fixing), joints of panels as well as any of the supporting components in related to it. This composite cladding system used to be applied mostly for airplane, train and other vehicles until the early years of the 1930's. Upon the termination of WWII (World War 2), the placement of this technology’s production was boosted due to the increasing rate of population where the quick and cost-saving building methods are required. At the same time, modern sandwich panel can actually being custom made to many designers’ specification, bent, joined, flattened and curved through bonding together without limitation in its configuration range. Sandwich panel supplier Malaysia will supply the panel in various varieties from thickness, edges, finishes, colour, profiles and shapes; solely based on the required performance by users.
Moreover, its insulation for these sandwich panels are superior and can adjust to 5-star hotel standard and its weight is as low as no renovation works cannot be done by their inventions. Fabrication done away from the construction site makes pollution towards air, sounds and traffic became more controllable. Heat and sound insulations are critically essential for countries in Southeast Asia like Malaysia where our nation is located at equatorial and tropical climate. Sandwich panels are used wisely also in countries with four seasons making sandwich panel supplier in Malaysia does able to carry out export to these regions. Its insulation feature is able to isolate the cold temperature out from the building and save the electricity bill of heater’s usage. Furthermore, sound insulation needs to be there for many kinds of buildings such as hotel, office and more. Sandwich panel’s lightweight feature saves the structural strengthening cost as well as foundation setup budget. Some insulation materials might cost additional burden to developers and house owners since the materials might be as heavy as unexpected during design stage and unfriendly to the existing building structure, foundation as well as financial expenditure. Sandwich panel supplier Malaysia will always advise in advance of what needed to be forked out and provide the cost comparison to those non-prefabricated nor non-precast panel which requires cast-in-situ that might eventually cause some potential challenges in mobilization of materials, design accuracy, workmanship quality, timeline deliverability, logistics, manpower sufficiency as well as other project coordination.
Sandwich Panel Materials and Uses
Sandwich panel mostly fabricated using polyurethane (PU) materials, while the world application of polyurethane materials in the foam form has already consuming three quarters of the total production. PU foam has a standard size in production, whereas four feet by eight feet (4ft x 8ft) is the majority size manufactured by almost all players in the market. Rigid type is both used in plastic, metal wall of freezer and refrigeration too besides as the panel insulating thermal in building industry; while flexible foam is widely applied in the carpentry and furniture sectors, mostly as in-fill behind upholstery fabrics in those furnitures. PU sandwich panel supplier in Malaysia needs to also expand their products and services range whereas they can provide moulding to produce window header, upholstery, automotives, medallion, column, baluster, door frame, rosettes, pediment and more. External cladding is also part of the businesses where most of these suppliers will supply mostly, including single to multi-storey, for access load, self-weight, wind-loading’s resistance and other weather resistances. Although wall components are the most popular to be installed with this product, but they can be used for ceiling panel, roof panel, any inter